Saturday, May 18, 2013

May 14: Tools, Tomatoes, and Terrible Smells


We spent today touring the final 3 companies that we researched before coming to Chile.  First, we visited Hela, a producer of household and industrial tools and brushes.  We were able to follow the full processes for how they manufactured various tools and see the heavy machinery in action.  It was almost entrancing to watch the machines pumping and shifting.  There was almost a rhythm to it and I now understand why industrial rock exists.  Here are some pictures:






After Hela, we visited Conservas Centauro, a major food producer in Chile.  They are responsible for various brands in Chile and produce tomato paste, ketchup, canned fruits, and some prepared meals.  It was interesting to see the entire process of producing ketchup, from washing the tomatoes to peeling them to crushing them to heating them to remove water and finally adding vinegar and other extras.  We were also shown the packaging process and were able to see the machines that sealed bags of tomato sauce.  The best part, though, was when we were given the chance to taste the ketchup, which was sweeter than Heinz and much better than other ketchups we had encountered in Chile.  Apparently, the ketchup production was a new project that Centauro had only recently taken on for the supermarket chain Jumbo, so we were some of the first people to taste it. Here are some pictures:




Finally, we traveled to Bosques del Mauco, a mushroom producing company.  Our guide was a consultant from the Netherlands who had the role of trying to improve the efficiency of the company’s processes and prevent errors.  He took us to see the piles of compost, made of straw, chicken manure, and horse manure.  Apparently, the temperature within the piles becomes extremely hot, and so they begin to fume.  Yes, there were fuming piles of horse manure.  They smelled.  Very bad.  Still, we eventually got somewhat used to the smell as we visited their stockpiles of raw materials, such as corn and wheat, that they add to the compost to provide extra nutrients.  The aim of this is to grow bacteria that will produce amino acids from the nutrients.  The amino acids would form proteins to be used by the mushrooms for food.  After this, we visited the tunnels where they use climate control and pressurized oxygen in order to cause the mushrooms to grow.  They also use super-heated steam to destroy any unwanted contagions. Once the mushrooms begin to grow, they transfer them into special wooden trays and put them in a controlled shed in order to grow.  Then they harvest the mushrooms over a period of 2 weeks, where every day the mushrooms nearly double in size.  Here are pictures of the mushroom farm:









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